KA02 REPORT SAMPLES FOR IPENZ NEW ZEALAND

KA02 Report Samples For Mechanical Engineering

Work Episode 1

Overview of the project

Project Title: Falcon D of Punch List Works within the refinery terminal (Engineering, Procurement & Construction) Dates of Project: February 2016 to January 2017 Name of Organization: Lamprell Energy Ltd / Lamprell Engineering & Construction (E & C) Location: Lamprell Shipyard, Hamriyah Free zone Sharjah, UAE My Role: Senior Mechanical Engineer

Background

Lamprell Engineering & Construction (“E&C”) delivers fully integrated engineering solutions to the onshore and offshore oil & gas and renewable energy sectors. Lamprell E&C offers a full scope of services from early production to delivery and beyond, extending to all areas of onshore and offshore design and construction. The division is organized to deliver through the full project life cycle in the UAE, GCC, North Africa and beyond.

Horizon Emirates Jebel Ali Petroleum Terminal (HEJP) operates a Petroleum Products Storage Terminal inside JAFZA, UAE. The Terminal contains Jet Fuel Storage Tanks, Pumping and Filtration facilities, Truck Loading facilities, connection to Berths, Utilities, etc.

The facilities were commissioned in 2014 and to augment the operating efficiency and safety, some Punch-List works were required to be carried out in the operating facilities. The proposed work scope involved Civil, Mechanical, Electrical and Instrumentation disciplines. The Works Location was spread inside the terminal and Oil Tanker Berth areas.

Proposed project schedule by Lamprell was 17 months; however, client (HJATL) requested for 12-month project schedule in order to minimize the plant shutdown works. I was responsible to execute the mechanical scope of the task and the short time frame was intimidating. I was appointed as Lead Engineer for engineering, design, testing, supply and commissioning support of rotating mechanical equipment.

Objective of the Project

ENOC/HJATL awarded this job with project completion duration of 12 months. This project required involvement from all disciplines and strong coordination. Since the budgeted man-hours was minimal most of the engineers involved were shared resources i.e., it was expected to work simultaneously in other projects as well. All the engineering work was expected to be accomplished to the satisfaction of third party inspection agency which was Bureau Veritas.

My role mainly included identification of scope, preparation of all the technical requirements, estimate man-hours and co-ordination with site and purchase team. Apart from the above I was also responsible to resolve any engineering, production, installation and commissioning and troubleshooting issues. I was the single point contact for all concerns related to mechanical equipment. Junior engineer and

Roles & Responsibilities

  • Perform site survey.
  • Identify the scope of work based on client furnished tender documents and survey
  • Prepare list of engineering deliverables.
  • Break down each engineering deliverable into various tasks and provide weightage to each task.
  • Estimate the man-hour and the man power required based on deliverables.
  • Ensure the deliverables meet the contractual schedule requirements.
  • Delegate work to my sub-ordinates.
  • Review material requisition, mechanical data sheet, noise datasheet and technical bid valuation.
  • Supervision during preparation of 2D drawing (Auto CAD) and 3D modeling (Auto CAD)
  • Coordination with client, vendors, inter-discipline and other department (projects, operations, procurement and
  • commissioning).
  • Review and comment on inter-discipline engineering documents and engineering drawings.
  • Review and comment on vendor drawing, datasheets, Inspection & Test Plan, Performance Curves, test Procedures, Operational Procedures.
  • Responsible for the overall execution and control on project.
  • Responsible for reporting, controlling and monitoring the job execution.
  • Lead all mechanical engineering related design review meetings.
  • Review the progress of the project deliverables based on weightage provided and further takes required action to maintain the planned schedule.
  • Provide necessary engineering support during commissioning and troubleshooting.
  • Preparation of lubrication and maintenance schedule.
  • Resolve all the site queries.
  • Ensure all the task

To read more check the pdf page number 17 given below

Work Episode 2

Overview of the project

Project Title: Conversion of an Existing Three-Legged Offshore Jack-Up Drilling Dates of Project: September 2013 to July 2014 Name of Organization: Lamprell Energy Ltd Location: Lamprell Shipyard, Khalid Port Sharjah, UAE My Role: Mechanical Engineer

Background

Lamprell, based in United Arab Emirates is a leading provider of fabrication, engineering and contracting services to the offshore and onshore oil & gas and renewable energy industries. Lamprell holds market position in the fabrication of shallow water drilling jack up rigs, accommodation vessels, multi-purpose life boats, land rigs and rig refurbishment projects.

Brief about the Accommodation Support Vessel (ASV):

The ASV is a MLT 116C self-elevating accommodation unit, of modern and field-proven design with a year-round 91.5 m (300 feet) water depth capability in a harsh environment. The ASV has three sets of rack and pinion type jacking systems. The main hull consisted of a tank bottom, machinery deck, main deck, level 1-5 accommodation and helicopter-deck. Enclosed in the hull structure will be the machinery rooms, auxiliary machinery rooms, workshops, stores and control room. All liquid storage will be within the hull structure. The ASV, including its machinery and equipment, was to be upgraded and built under the special survey and inspection of the Classification Society American Bureau of Shipping (ABS).

Objective of the Project

Client, Millennium Offshore Services (MOS) awarded a fast track contract to upgrade the Accommodation Support Vessel. As per the contract schedule the duration to complete the project was 290 days which was a challenging task to accomplish. A construction specification was issued which described the scope of construction, outfitting, equipment, machinery and electrical installation of the conversion of an existing three-legged offshore jack-up drilling unit to an offshore Jack-Up Accommodation Support Vessel. The ASV including its machinery and equipment was required to be built under the special survey and inspection of the Classification Society.

Roles & Responsibilities

  • Perform site survey.
  • Identify the scope of work based on client furnished tender documents and survey.
  • Prepare list of engineering deliverables and estimate man-hour and the man power required.
  • Break down each engineering deliverable into various tasks and provide weightage to each task.
  • Ensure that the deliverables meet the contractual schedule requirements.
  • Prepare/review material requisition, data sheet and technical bid valuation.
  • Supervision during preparation of 2D drawing (Auto CAD) and 3D modeling (Aveva Marine)
  • Coordination with client, vendors, sub-contractors, interdisciplinary and other department (projects, operations, procurement and commissioning).
  • Review and comment on inter-discipline engineering documents and engineering drawings.
  • Review and comment on vendor drawing, datasheets, Inspection & Test Plan, Performance Curves, Test Procedures, Operational Procedures.
  • Responsible for the overall execution and control on project.
  • Responsible for reporting, controlling and monitoring the job execution.
  • Lead all mechanical engineering related design review meetings.
  • Review the progress of the project deliverables based on weightage provided and further planning required action to maintain the planned schedule.
  • Witness equipment Inspection and testing.
  • Preparation of lubrication and maintenance schedule and develop spare parts data package as per client requirements.
  • Provide necessary engineering support during commissioning and troubleshooting.
  • Resolve all the site queries.

To read more check the pdf page number 24 given below

Work Episode 3

Overview of the project

Project Title: Upgrade of Crude Gathering Facilities Safaniya- Phase 1 Dates of Project: August 2010 to March 2012 Name of Organization: McDermott International, Inc Location: McDermott Jebel Ali free Trade Zone, UAE My Role: Mechanical Engineer

Background

McDermott International Inc, based in United Arab Emirates is a tier-one leader in project engineering, design, procurement, fabrication and delivery for the offshore and subsea markets. McDermott is recognized globally for its excellence in providing overall project solution for Front-End Engineering Design, offshore, subsea, Greenfield or brownfield projects.

Brief about Safaniya Upgrade Project – Phase 1

Saudi Aramco intended to upgrade oil production facilities and associated infrastructure to maintain maximum sustainable capacity (MSC) of 1300 MBCD.

The Safaniya upgrade crude gathering and power supply facilities project scope was modification of some of the existing wellhead platforms to accommodate control and power supply facilities for Electrical Submersible Pump, fabricating new tie-in platform, intra-field subsea pipelines, trunk lines and onshore modification.

McDermott Middle East Inc., was awarded engineering, procurement, construction and installation phase of the project which included new Tie-In Platform (Jacket, Deck and Piling), new auxiliary platform and Platform modification for nine Wellhead platforms and three Tie-in platforms

Objective of the Project

Client awarded a contract of engineering, design, procurement, fabrication and installation of offshore jacket and topsides for an oil field which was in the sea approximately 200 km away from the mainland. Client issued all the tender documents and I had to identify our scope and initiate the engineering activities accordingly.

Roles & Responsibilities

  • Achieve full understanding of the awarded mechanical scope.
  • Prepare list of engineering deliverables and estimate the man-hours required for the task.
  • Ensure that the deliverables meet the contractual requirements.
  • Prepare material requisition, data sheet and technical bid valuation.
  • Preparation of Noise Datasheet & Safety Instruction Sheet.
  • Coordination with clients, vendors, inter-discipline and other department (projects, operations, procurement and commissioning).
  • Perform material handling study.
  • Supervision during preparation of 2D drawing (Auto CAD/Navisworks) and 3D modeling (PDS/PDMS)
  • Participate in HAZOP meetings and 3D model review.
  • Review and comment on inter-discipline engineering documents and engineering drawings.
  • Responsible for the overall execution and control on projects.
  • Responsible for reporting, controlling and monitoring the job execution.
  • Lead all mechanical engineering related design review meetings.
  • Attend Factory acceptance testing and inspecting various equipment at vendor works.
  • Evaluation of test reports and test certificates.
  • Preparation of lubrication and maintenance schedule.
  • Develop spare parts data package as per client requirements.
  • Resolve all the site queries.
  • Preparation of As-Built documents.
  • Ensure compliance towards quality and HSES requirements.
  • Attend site safety walk and provide tool box talk on safety.

To read more check the pdf page number 30 given below

Work Episode 4

Overview of the project

Project Title: Development of a Miniature ‘’Automated Filling Unit’’ Dates of Project: April 2006 to June 2006 Name of Organization: Department of Mechanical Engineering NMAMIT Location: NITTE, INDIA My Role: Student Mechanical Engineer

Background

Nitte Mahalinga Adyanthaya Memorial Institute of Technology (NMAMIT) is an engineering college which is affiliated to Visveshvariah Technological University (VTU), in Belgaum, India. I was pursuing my final semester in the stream of Mechanical Engineering. For being awarded the degree of Bachelor of Engineering, I had to complete a project work prescribed as one of the academic requirements by the university. The project work was titled as “Automated Filling Unit”.

Brief about the Project Work

The automated filling mechanism project entailed designing of motor operated conveyor unit, bi-directional motor driven recirculating ball screw and nut assembly which carried the filling nozzle. This nozzle was connected to a motor driven gear pump. All these units were controlled by a timer and multiple limit switches.

Objective of the Project

The objective was to develop an automated filling mechanism consisting of the conveyor unit which operates with the help of a DC motor. The bottles were lined over this unit. As a bottle takes position below the nozzle the motor is stopped using the driver circuit and microcontroller. The next instant nozzle moves down with the help of certain mechanism attached to stepper motor. When the tip of the nozzle reaches the bottom of the bottle, the stepper motor is stopped and starts running in opposite direction with a set speed based on the feed rate. Coeval to this, pump motor is switched on for a particular period and then switched off. This shall be done using a timer. Once the filling is complete the stepper motor starts running at a higher speed to move the nozzle to the higher end. Once the higher end is reached the stepper motor is stopped and the conveyor motor starts and the next bottle is brought in line. This cycle repeats, the basic block diagram of the bottle filling machine is shown below:

Roles & Responsibilities

  • Designing the DC motor driven conveyor belt (bottle moving mechanism).
  • Selecting a pump to meet the required capacity, pressure and type of liquid handled (liquid feeding mechanism).
  • Selecting the suitable nozzle moving mechanism
  • Purchasing of the Ball screw nut assembly, stepper motor, DC Motor, Timer, steel plate, ball bearings
  • Assembly of all the units.
  • Coordination with assembly workshops
  • Preparation of project report

To read more check the pdf page number 36 given below

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